Custom Neodymium Magnets
We are a well-known company that makes custom neodymium magnets. We work with clients to find the perfect solution for their needs. We focus on quality and innovation, ensuring that every magnet we produce is the best it can be.
We specialize in providing custom neodymium magnet solutions tailored to the specific needs of businesses in sectors like electronics, automotive, medical, and renewable energy. Our commitment to quality and precision ensures that we deliver magnets that exceed expectations, helping you bring your projects to life.
Custom Neodymium Magnet List
Custom Neodymium Magnet Shapes
We offer a diverse range of custom neodymium magnet shapes to meet your unique requirements. Our advanced manufacturing capabilities allow us to produce:
Feature a pointed vertex for focused magnetic fields, used in R&D, sensors, robotics, and medical research.
Cylindrical with a central hole, ideal for mounting on shafts or in confined spaces like flow control systems.
Large-sized magnets for heavy-duty industrial applications, such as lifting or underwater metal recovery.
Polygonal shape suitable for electronics and industry, with customizable performance levels.
Custom-shaped for specific applications, offering unique magnetic field configurations.
Custom Neodymium Magnet Grades
Neodymium magnets are available in various grades, ranging from N33 to N55, each with distinct magnetic strength and temperature resistance. Higher grades, like N52, offer greater magnetic force, while specialized grades (e.g., N42H) provide enhanced performance at higher temperatures. Our team works closely with you to select the optimal grade for your application, ensuring maximum efficiency and durability.
Grade | Max Energy Product (MGOe) | Max Operating Temperature (°C) |
---|---|---|
N33 | 33–36 | 80 |
N42 | 40–42 | 80 |
N48 | 46–49 | 80 |
N52 | 50–52 | 80 |
N42H | 40–42 | 120 |
N55 | 53–55 | 80 |
Note: Higher-temperature grades (e.g., H, SH, UH) are available for specialized applications.
Custom Neodymium Magnet Specifications
Dimension
We manufacture neodymium magnets in a wide range of sizes, from miniature components for electronics to large magnets for industrial equipment. Our precision machining ensures that each magnet meets your exact dimensional tolerances, delivering consistent performance.
Coating/Plating
Neodymium magnets are prone to corrosion, so we offer a variety of protective coatings to enhance durability and aesthetics:
Nickel (Ni-Cu-Ni): The most common coating, offering excellent corrosion resistance.
Zinc: Cost-effective and suitable for less harsh environments.
Gold: Ideal for decorative or specialized applications.
Epoxy: Provides superior protection in humid or corrosive conditions.
Other Options: Including plastic or rubber coatings for specific needs.
Working Temperature
The operating temperature of a neodymium magnet depends on its grade. Standard grades (e.g., N42) operate effectively up to 80°C, while high-temperature grades (e.g., N42H, N38SH) can withstand temperatures up to 120°C–200°C. We help you choose the right grade to ensure performance in your application’s environment.
Grade Suffix | Max Operating Temperature (°C) |
---|---|
None (N) | 80 |
M | 100 |
H | 120 |
SH | 150 |
UH | 180 |
EH | 200 |
Magnetizing Direction
We can magnetize neodymium magnets in various directions to suit your application, including:
Through the thickness
Across the diameter
Along the length
Multi-pole configurations
Our engineers collaborate with you to determine the optimal magnetization direction for maximum efficiency.
Request Samples
To ensure our magnets meet your needs, we offer free samples for testing. This allows you to verify performance and compatibility before placing a full order, giving you confidence in our products.
Benefits of Custom Neodymium Magnets
Custom neodymium magnets provide a range of advantages that make them the preferred choice for many applications:
Unmatched Strength: Neodymium magnets are the strongest permanent magnets, offering high magnetic force in a compact size.
Tailored Solutions: Custom shapes, sizes, and grades ensure a perfect fit for your project.
High Reliability: Precision manufacturing and quality coatings ensure long-lasting performance.
Versatility: Suitable for diverse industries, from consumer electronics to heavy machinery.
Corrosion Resistance: Protective coatings extend magnet lifespan in challenging environments.
Custom Neodymium Magnets Applications
Our custom neodymium magnets are integral to a wide range of industries and applications, including:
Motors and Generators: Used in electric motors for cordless tools, wind turbines, and hybrid vehicles.
Sensors and Actuators: Essential for precision control in automation and robotics.
Magnetic Assemblies: Found in magnetic couplings, separators, and holding systems.
Medical Devices: Powering MRI machines, magnetic therapy devices, and diagnostic equipment.
Consumer Electronics: Enabling compact designs in headphones, speakers, and smartphones.
Automotive Components: Supporting electric vehicle motors and sensor systems.
Industrial Equipment: Used in magnetic separators, lifting systems, and manufacturing tools.
Renewable Energy: Critical for wind turbines and other green energy solutions.
Scientific Equipment: Facilitating research in magnetic levitation and particle accelerators.
Jewelry and Crafts: Providing secure closures and creative design elements.
This versatility makes neodymium magnets a cornerstone of modern technology and innovation.
Custom Neodymium Magnets Manufacturing Process
Our rigorous, ISO-certified manufacturing process ensures the highest quality custom neodymium magnets:
Raw Material Preparation: We source high-purity neodymium, iron, and boron to create the NdFeB alloy.
Alloy Formation: Materials are melted and mixed to form a precise alloy composition.
Powder Production: The alloy is crushed into a fine powder, typically 3–7 microns in size.
Compacting: The powder is pressed into the desired shape, often with a magnetic field to align particles for optimal magnetic performance.
Sintering: The compacted parts are heated to form solid, dense magnets.
Machining: Magnets are cut or ground to precise tolerances using diamond-plated tools due to their hardness.
Magnetizing: A strong magnetic field is applied to align the magnetic domains.
Coating: Protective coatings are applied to prevent corrosion and enhance durability.
This meticulous process, supported by advanced equipment and experienced engineers, ensures consistent quality and performance.
Why Choose Us as Custom Neodymium Magnets Manufacturer
Our commitment to excellence makes us the ideal partner for your custom magnet needs. When you partner with Osenc Magnets, you gain access to:
Extensive Experience
Over 10 years of expertise in the magnet industry.
Advanced Facilities
State-of-the-art manufacturing equipment for precision and scalability.
Quality Assurance
Rigorous testing and ISO-certified processes to ensure reliability.
Competitive Price
Cost-effective solutions without compromising quality.
Scalability
Capability to handle both small batches and high-volume production.
Fast Turnaround
Efficient production for prototypes and large-volume orders, with lead times of 4–9 weeks depending on complexity.
Ask a Quote
Whether you need prototypes for a new design or large-scale production for established products, we are here to provide reliable, high-performance magnets. Contact us today to turn your vision into reality.